Before Surface Equipment Timing may be executed, proper setup is
required. This includes 1) creating pits/benches with quantities
and mining direction and 2) defining the project working parameters
via the Timing Project Manager.
In order to create pits/benches ready for timing, the following
steps must be taken.
Working parameters are defined in the Timing Project Manager.
This includes information such as the number of working units,
equipment working rates, number of shifts, working calendars, etc.
Each time the Surface Equipment Timing command is executed, the
current Timing Project Manger settings will be displayed before
continuing. An example of the Timing Project Manager is shown
below. Detailed information about this command is available in the
respective location of the help manual.
The Unassigned Column lists all benches that have not yet been assigned to a piece of equipment.Delay Duration: These values control how long the delay lasts. In the above example, the equipment will be delayed for a full shift. Note that partial shift delays are allowed.
Pure Calendar Delay: This option will not force a delay. If the equipment already has scheduled downtime when the delay is encountered, additional time will not be taken off.
As Scheduled Delay: This option will force a delay even if the equipment already has scheduled downtime when the delay is encountered. The delay will wait until the scheduled downtime is complete, then the delay will be applied.
Pure Calendar Delay after precedence is satisfied: This is similar to a Pure Calendar Delay, but will not attempt to apply the delay until precedence rules have been satisfied. Consider the below scenario. Equipment E1 is scheduled to mine Pit A and Pit C. Equipment E2 is scheduled to mine Pit B and Pit D. A precedence rule has been created that does not allow Pit D to be mined until Pit A is complete. A delay of this type is placed on Equipment E2 after Pit B. In this scenario, the finish date of Pit A will first be calculated, then the delay will be applied. If the equipment already has scheduled downtime when the delay is encountered, additional time will not be taken off.
As Scheduled Delay after precedence is satisfied: This option is similar to a As Scheduled Delay, but will not attempt to apply the delay until precedence rules have been satisfied. Consider the below scenario. Equipment E1 is scheduled to mine Pit A and Pit C. Equipment E2 is scheduled to mine Pit B and Pit D. A precedence rule has been created that does not allow Pit D to be mined until Pit A is complete. A delay of this type is placed on Equipment E2 after Pit B. In this scenario, the finish date of Pit A will first be calculated, then the delay will be applied. If the equipment already has scheduled downtime, the delay will be applied in addition to this downtime.
Due To: This dropdown menu lists the Drawing Event delays in the Timing Project Manager. The ellipse button will allow you to define a new Drawing Event.
The benches shown in the 3D graphics window will be shown as flat benches by default. However, benches may be associated with elevation surfaces to show realistic dimensions via the Timing Project Manager attribute groups. More information on this feature is available in the Timing Project Manager article of the help manual.Additional scheduling options are listed below the Equip. Involved, Assignment, and Unassigned Columns.
Equipment: This drop-down list includes all equipment that have been added to the main Surface Equipment Timing dialog. Benches may only be assigned to the currently selected equipment.
Assignment Column: This list shows all benches that have been assigned to the currently selected equipment. The benches are listed in the order they will be mined, from top to bottom. The green arrows to the right of this list will move the currently selected bench up and down in the list. The green X to the right of this list will remove the currently selected bench from the list and make it available for assignment to another piece of equipment.
Quantity and Qualities Graph: This graph shows the overall quantity and qualities of material from all assigned pits. As benches are assigned to a piece of equipment, this table will dynamically update. The appearance of this table is controlled with the Chart Settings icon.
Vertical Scale: This value controls the vertical exaggeration of the graphics window.
Single Pick/Multi Pick: This drop-down list, just to the right of the Vertical Scale value, controls how benches are assigned to equipment. When the Single Pick option is selected, benches must be added one at a time by double-clicking on each bench. When the Multi Pick option is selected, multiple pits may be assigned by double-clicking the first pit in a line to be mined, then double-clicking the last pit to be mined. Additional lines of pits may be added with additional double-clicks. Once the appropriate pits have been selected, they may be assigned to the equipment by right-clicking the mouse.
Color By: This drop-down list controls how benches are colored in the graphics window.
When the Bench Number option is selected, all benches of a particular level will be colored similarly.
When the Grade option is selected, benches will be colored according to a grade parameter file. The overall quality of the pit determines the grade categorization, and thus the coloring of the pit.
Ignore zero elev: This option will toggle the visibility of surface features at zero elevation in the graphics window.
Use Bench Rules: This option will apply the bench rules to benches on top and those are assigned to the equipment selected for each bench in order top to bottom with defined sequence.
Icons: The bottom right of the 3D Pick window dialog contains several icons. Hovering over each icon will display a pop-up of the icon's name. These icons are also named in the below image, listed in order from left to right.
Lighting Tool: This icon controls the lighting of the graphics window. The yellow square inside the blue circle represents the position of the light source. Moving this square will change the shading of the graphics window. The vertical slide bar to the right of the blue circle controls the intensity of the light. The horizontal slider bar below the blue circle controls the amount of light.
Detailed Report: This icon will open the window shown below, which gives detailed information about the currently assigned benches. This window will remain active along with the 3D Pick dialog.
The calculator icon at the top left of the screen will recalculate the timing results of the currently assigned benches. This allows additional pits to be added/removed from the assigned equipment and then quickly recalculate the impact on the scheduling.
The slider bar at the top of dialog represents the timeline of the mining progression. Clicking-and-dragging the slider will update the displayed information.
The spreadsheet report will display benches to be mined in the currently selected time period.
Zoom In/Out: This icon will change the cursor of the graphics window to a magnifying glass. When active, clicking-and-dragging the left mouse button forward or backward will zoom in or out, respectively.
Rotate: This icon will change the cursor of the graphics window to show X and Y axes. When active, clicking-and-dragging the left mouse button will rotate the objects shown in the graphics window.
Pan: This icon will change the cursor of the graphics window to a hand. When active, clicking-and-dragging the left mouse button will pan the objects shown in the graphics window.
Pick: This icon will change the cursor of the graphics window to a standard, black cursor. When active, double-clicking benches in the graphics window will assign them to the currently selected piece of equipment.
Shade: This icon will toggle the shading of pits in the graphics window between a wireframe view and a full color-filled view.
Zoom Extents: This icon will reset the zoom of the graphics window so that all entities are visible.
Turn Benches On/Off: This icon will open the Bench Sequencing dialog, shown below. This is intended to assist with sequencing when using the Single Pick option of selecting benches. When a bench is selected for mining, other benches will be automatically selected based on these bench rules. Note that the Use Bench Rules checkbox must be selected to use these rules. Note that in order to use the Bench Rules, pits must be oriented in the N-E-S-W directions. If the pits are not naturally oriented this way, the Twist Screen command may be used (prior to executing the Surface Equipment Timing command) to align the pits in the N-E-S-W directions.
The Graphics window at the top of this dialog will show an example of the bench rules to be applied.Chart Settings: This icon will open the chart settings dialog, shown below. These settings will determine the appearance of the Quantity and Qualities chart shown to the right of the dialog.
The List of Benches on the left side of this dialog controls various options for the benches.
Bench Column: This column lists the benches in order from top to bottom.
Show Column: This column controls if benches are shown in the graphics window.
Color Column: This column controls the color of each bench. Double-clicking one of the color cells will open the CAD color palette for color selection.
Equipment Column: This column controls which piece of equipment the bench will be assigned to. If no equipment is specified, all benches will be assigned to the current equipment selected on the 3D pick dialog.
The Mining Rules on the right side of this dialog control the automatic sequencing of the benches.
Upper Bench Offsets: This graphic controls how many benches should be developed in addition to the bench that is actually selected in the 3D Pick dialog. The center square represents the bench that is selected in the 3D pick window. The numbers on each side of this square control how many upper-level benches must be sequenced in addition to the selected bench. In the above image, anytime a bench on level-2 is selected for sequencing, the bench on level-1 just to the east will also be sequenced. These benches will be assigned to the equipment specified in the Equipment Column.
Upper Bench Sequence: This graphic controls actual sequencing of the automatically sequenced benches. In the above image, the upper bench (red) will be sequenced first, then the level 2 bench will be developed.
Set to All: This button will apply the current bench sequencing rule to all other benches.
All On: This button will turn on all benches in the graphics window.
All Off: This button will turn off all benches in the graphics window.
Draw: This button will draw a preview of the selection in CAD. Picking a bench will fill in that bench with a yellow hatch. All other benches to be automatically sequenced along with this bench will be outlined with the same Bench Color. In the below example, Pit 1-3 Bench 2 has been picked for scheduling, and Pit 1-4 Bench 1 has been outlined to show that it will be automatically sequenced.
Bench Sequence Rules Example:
The below images show the bench rules for a 3-bench example. In this example, whenever a level-2 bench is selected, up to 3 level-1 benches will also be sequenced. Whenever a level-3 bench is selected, up to 3 level-2 benches will also be sequenced. These rules compound, meaning that whenever a level 3-bench is selected, up to 8 level-1 benches may also be sequenced.
Using these bench rules, 5 benches were manually picked as shown below. The yellow number indicates the benches that was actually selected; all other benches were automatically assigned to the appropriate equipment. The final sequence applied to each piece of equipment is also shown below this progression. This allows a total of 26 benches to be sequenced by manually selecting only 5 benches. This can save tremendous amounts of time when working with multi-bench pits.
This dialog contains two columns: Available and Used. Only items in the Used Column will be shown in the Quantity and Qualities chart. Items may be moved between the two columns by selecting the item and clicking one of the green arrows between the two columns. When an item is first moved to the Used Column, the below dialog will appear to control that item's appearance on the chart, including minimum value to display, maximum value to display, and color.
To the right of the Used Column are three icons. The green arrows can be used to move the currently selected item up and down in the list. The green ink quill can be used to edit the appearance of the currently selected item.
Report: This button will continue with the Surface Equipment Timing command to calculate the amount of time required to mine the assigned benches. This function is discussed later in this section of the help manual.
Select Surface Features: This button will allow you to select CAD linework to add to the 3D viewer window. The below image shows the dialog with contour lines and breaklines added to the 3d viewer. Entities may be removed from the 3D viewer window by clicking this icon again and end the selection without actually selecting any CAD linework.
Exit: This icon will exit the 3D Pick dialog.
Help: This icon will open the help manual you're currently reading!
The above dialog (left) lists all bottleneck parameters. The green plus icon to the left of the list will add a new parameter to analyze. The greed ink quill icon will edit the currently selected parameter. The green minus icon will remove the currently selected parameter. When a new parameter is added, or a current parameter is edited, the dialog shown above (right) will open.
Field Name: This field sets the value to be used for bottleneck analysis, such as ROCKVOLUME. This name must EXACTLY match an attribute used in the Detailed Report. A partial list of available names is given below. Note that user-defined attributes are not shown below. A full list of available attributes may be found in the Detailed Report > Report Formatter > Settings Tab > Attrib Options.
Threshold: This value is the limit to be placed on Field Name. In the above dialog, a maximum of 10,000 cubic yards of Rock may be mined in a single shift.
- ROCKVOLUME
- COALVOLUME
- ROCKWEIGHT
- COALWEIGHT
- WEIGHT
- etc.
Unit Name: This value sets the equipment to be limited by the Field Name. In the above example, the 10,000 cubic yard threshold is applied to all units. If only one or two units are listed, then the combined production of those units may not exceed the threshold value. The order in which units are listed will is used in the Restriction Scheme option.
Restriction Scheme: This drop-down list controls how units are-scaled back due to bottlenecks.
The Normal Rotation option will alternate production through all units.Bottleneck Example: Consider a PRESTRIP FLEET with a production capacity of 15,000 cubic yards per shift and a LOADER with a production of 12,000 cubic yards per shift. All the material excavated must be loaded and hauled away. Only 10 trucks are available to haul material, each with a hauling capactity of 1,000 cubic yards per shift. In this case, the trucks are the bottleneck in the mining process, limiting the overall production to 10,000 cubic yards per shift.
The Hold Lead, rotate rest option will operate the first unit listed in the Unit Name filed at full production and all other units will be rotated through production.
The Hold Tail, rotate rest option will operate the last unit listed in the Unit Name field at full production and all other units will be rotated through production.
The Fixed order option maintains the order of unit preference and reduces production beginning with the tail unit until it is completely idled, then the next unit in the preference order is reduced until the objective is met.
Using the Hold Last, rotate rest option for the Restriction Scheme, the PRESTRIP FLEET will be scaled back as necessary to ensure the LOADER is always operating at full capacity. When the schedule is calculated, the production capacity of each shift is checked, as indicated in the timing window shown below (left). After the schedule is checked for bottlenecks, a report of the shifts that require units to be scaled back will be generated, as shown below (right).
Maximum Amount of Truck and Shovel: This drop-down list will set the maximum number of Truck and Shovel units to be added to meet the production target.
Edit Range Definitions: This button will open the below dialog. In this dialog, the AMOUNT column represents the amount of Key material (in tons/tonnes) to be uncovered during the specified time period. This dialog is similar to the Amounts table, which is discussed in the Reporting Options section of this document. In the below example, a target production of 175,000 tons of key material must be uncovered by 02/01/2017.
Target Production Analysis example:
Consider the dialog shown above and the below reports. In the first report, only ~146,000 tons of coal are uncovered. This is accomplished by mining three pits to completion and partially mining a fourth pit. If the target production shown above is applied, however, truck and shovel units are used to remove additional overburden in order to uncover the targeted 175,000 tons of coal.
If no problems are encountered, the schedule will be calculated and the below dialog will appear.
Report: This button will generate a very simple report as shown below. Note that this report does not include information about the amount of material mined.
Detailed Report: This button will generate a more detailed report, including information such as the amount of material mined, quality of material, downtime, etc. This report is discussed in more detail later in the help document.
The Progress Inspector allows you to step through the day-by-day schedule of each piece of equipment. The slider bar at the top of the window may be used to cycle through the dates quickly. Various information about each piece of equipment is shown in the spreadsheet view.Back to Project: This button will return to the Timing Project Manager window.
Run: This button steps through the overall mine progression day-by-day.
Stop: This button stops the action of the Run button.
Rwnd: This button returns the inspector to the first working day of the schedule.
Prev: This button steps to the previous day in the mine schedule.
Next: This button steps to the next day in the mine schedule.
Report by Period/Equipment: These two radio buttons will determine how the timing map is generated.
If the Period option is selected, the timing map will be colored by period, regardless of which equipment is working.
If the Equipment option is selected, the timing map will be colored by piece of equipment, regardless of when the mining takes place.
Report Only: This option will not create a timing map; only the mine schedule will be reported. When selected, many other options on the dialog will be ghosted out.
Draw Blocks: This option will create boundaries for the timing periods and fill them in with the hatch pattern specified under the Legend Scale.
Draw Distinct Outlines: This option will draw the boundaries of the timing periods as closed polylines.
Draw Legend: This option will draw a color legend of the timing map.
Pastel Colors: This option will use pastel colors rather than the brighter, primary colors. This is useful when plotting as the lighter colors use less ink. The pastel colors are the the odd-numbered colors, starting at 11, of the CAD color palette.
Enforce Custom Colors: This option will color the timing blocks according to the Dates/Colors table to the right of this option.
Dates/Colors: This button will open the below dialog, which controls custom coloring for the timing map.
The above dialog can be used to create custom time periods to show in the timing map. The green icons at the top of the dialog will add and delete rows of information.
Date From: This column sets the starting date of the period,
Date To: This column sets the ending date of the period. Dates may be preceded by > or < to mark indefinite time periods.
Color: This column sets the color of the time period. Double clicking one of these cells will open the CAD color palette.
Pattern: This column sets the hatch pattern for the timing blocks.
Scale: This column sets the scale of the hatch pattern.
Layer: This column sets the CAD layer on which to draw the timing block.
Label: This column sets a custom label for the timing block.
Clear: This button will clear the table of all information.
Auto Set: This button will open the below dialog, which allows for quick population of the Custom Dates table.
Starting Line: This value will set the row to begin the automatic population of the Custom Date table.
Starting Date: This is the Date From that will be used on the Starting Line. The ellipse button will open a small calendar to assist in date selection.
Hatch Scale: This value will set the hatch scale for the new time periods.
Hatch Pattern: This field will set the hatch pattern for the new time periods. The ellipse button will open the list of available hatch patterns.
Set Same Layer: This option will place all new time periods on the same layer, which is set just to the right of this checkbox. The ellipse button will open the list of existing CAD layers.
Set Colors: This option will set custom colors for the new time periods. The colors are referenced in the CAD color palette, and are numbered 1 through 255.
Color Increment: This value sets the increment of colors to use for coloring. For example, a value of 10 will increment through colors 10, 20, 30, etc.
Start Color: This value sets the color to use on the Starting Row.
Repeat: This option will determine the length of the time periods. Selecting the Every option will allow you to set a custom length for the time periods. The number of time periods to create is set below this dropdown list.
Amounts: This button will open the below dialog, which controls another method of custom coloring of the timing map.
The above dialog is very similar to the Custom Dates table previously discussed. The only difference is that the dates are replaced with the Amounts column. These values may represent one of the following values to be mined:
- Total Tons
- Key Material Tons
- Waste Tons
- Total Area
- Mined Area
- Total Volume
- Key Material Volume
- Waste Volume
- User Grid
Auto Set: This button will open the below dialog, which is very similar to the Auto Set dialog used in the Custom Dates table, as previously discussed. This dialog differs in that amounts are specified rather than dates, and the periods cannot be defined to repeat for a specific number of times.
Change Color Shade: This dropdown list will determine how the colors of the timing map change. Note that this option is not available when the Enforce Custom Colors option is selected.
Block Labeling: This dropdown list will determine how the labels are drawn in the timing map.
The No Block Labels option will not draw labels.
The Draw Actual Dates option will label the starting and ending date of each period.
The Draw Period Names option will draw labels defined in the Custom Date Table.
The Use Custom Names option will draw labels defined in the Custom Amount Table.
The Use Custom Text Block option will draw labels according to the below dialog. When selected, the Text Block Style, Add, Edit, and Remove buttons will become available. The Text Block Style dropdown list will list all available text block labels. The Add button will create a new text block. The Edit button will edit the currently selected text block. The Remove button will remove the currently selected text block.
The left side of the above dialog contains pre-defined keys that may be used in the labels. The right side of the dialog shows how the text block label will appear.
Add: This button will add the currently selected key to the current line. Multiple keys may be added to a single line.
Add Text: This button will add custom text to the current line. In the above example, "tons" has been added as a suffix to the COALWEIGHT key.
Add Attribute: This button will add any attribute that is not defined in the pre-defined list. This attribute name must match an attribute available in the final text report.
Add New Line: This button will create a new line in the text block. In the above example, three lines have been created.
Remove: This button will remove the currently selected line from the text block.Text Size: This value will set the text size of the period labels.
Text Autosize: This option will automatically size the text of the period labels.
Length-wise labels: This option will draw the period labels in line with the mining direction of each bench. If not selected, labels will be drawn perpendicular to the mining direction.
Text Style: This option will set the text style to use for the period labels. The Select button will allow you to select one of the existing text styles.
Report period: These two dates set the range of dates to report. The ellipse buttons next to each field will open a small calendar to assist in date selection. These dates will default to the calculated starting and ending dates of the mine schedule.
Skip Report Formatter: This option will skip the report formatter. Rather than customizing the format of the report, the information will be automatically sent to a text file preview.
Sub-divide by properties: This option will sub-divide the report by property owner.
Output Period Grids: This option will create a grid file of the updated surface at the end of each period. When the report is generated, the below dialog will appear.
The grids in the above dialog will be set according to the files found in the Attribute groups of the Timing Project Manager. These grids will show near- vertical highwalls.Period Polylines to Pits: This option will generate new Carlson pits from the period boundaries. The pit names will match the name of the period used to create them.
Output Directory: This button will set the folder in which to save the output grids.
Output Grid Prefix: This button will set the prefix for each grid file to be saved.
Surface Grid: This grid file defines the existing surface topography.
Bottom Grid: This grid file defines the ultimate pit floor.
Bench# _: Each of these grids define the bottom of each bench.
Output Spoil File: This option will create a .spo file to be used with the spoil timing commands found under the Spoil Pulldown Menu. The .spo file includes the amount of waste material excavated from each pit, the date the pit was excavated, etc.
Output Spatial Database: This option will create a SQLITE file with a spatial database.
The bottom left of the dialog contains 8 radio buttons for various types of reports.
- 12 months + 8 quarters + years: This option will divide the mine schedule into months for the first year, quarters for the second and third year, and years for any period of time beyond the third year.
- Show Months of Development: This option will divide the mine schedule into months starting on the first day of the schedule. For example, if the 12th is the first day of the schedule, the periods will span from the 12th to the 12th of each month.
- Show 1st Days of Months: This option will divide the mine schedule into months starting on the first day of each month. If the first day of the schedule is not on the first of the month, that period will continue until the first day of the next month.
- Show Years of Development: This option will divide the mine schedule into years starting on the first day of the schedule. For example, if 6/27 is the first day of the schedule, the periods will span from 6/27 to 6/27 of each year.
- Show 1st Days of Years: This option will divide the mine schedule into year starting on the first day of each year. If the first day of the schedule is not on the first of the year, that period will continue until the first day of the next year.
- Show Date Range: This option will reference the Report Period previously discussed. This option will set this range of dates as a single period for coloring and reporting.
- Custom Date Table: This option will divide the mine schedule into the time periods set in the Custom Dates table, as previously discussed.
- Custom Amount Table: This option will divide the mine schedule into the amount set in the Custom Amount table, as previously discussed. To the right of this option, the dropdown list can be used to set the units for the amounts in the Custom Amounts Table.
Legend Scale: This option will set the text size of the timing map legend.
Hatch: This dropdown list will set the hatch pattern used to fill the periods of the timing map.
Transparency: This dropdown list will determine the transparency of the hatch pattern of each timing period.
Buffer Hatch: This option will create a boundary of each period according to the Width to the right of this checkbox.
Scale: This option sets the scale of the hatch patterns used for each timing period.
Layer: This field sets the CAD layer for the linework of the timing map. The Select button to the right of this field will allow you to select an existing CAD layer.
Layers by year: This option will place linework from each year on a unique layer. The year will be the suffix to the layer name.
Layers by period: This option will place linework from each period on a unique layer.
Sum for whole mine: This option is only available when the Custom Amount Table report option is selected. This option will keep a running total for summation in the report.
Stop at last period: This option is only available when the Custom Amount Table report option is selected. This option will end the schedule at the last entered user row in the Custom Amount Table.
Split report by strata fraction: This option will utilize the tonnage and volume factors stored as pit attributes and report out the volume and tons of each named strata (rather than simply reporting Key and Non-key values).Examples of a timing map and a generated text report are shown below. Note that there are MANY ways that a timing map and report may be formatted.